Air Bubble Rolls

Introduction to air bubble rolls

Two layers of LDPE film are rolled into an air bubble film roll. The air between the two layers provides excellent cushioning. Air bubble film rolls are available in a variety of lengths widths and thicknesses and are made from a material that is resistant to moisture and impact.

Almost all of us have used bubble wrap at one time or another. Even if you don't usually need to send multiple parcels you may have noticed that some of your fragile items arrive wrapped in bubble wrap. 

This is done to give some fragile items enough padding and cushioning until they are transported to their destination. 

Bubble wrap is used by a wide range of manufacturers and business owners to protect their goods in transit. After all nobody wants their products to be returned due to shipping damage. 

However a product can be packaged using a variety of alternative materials.

 

Manufacturing of air bubbles

Most bubble wrap and bubble insulation is made from polyethylene (PE). The air bubbles are contained in many sheets of polyethylene stacked on top of each other.

Here is how it is made:

The process begins by melting tiny beads of polyethylene resin at a suitable temperature (over 450 degrees Celsius). They melt and mix at this temperature to form thin sheets of polyethylene which form the basis of the bubble wrap. 

These films are then flattened to the required thickness.

In addition the films are placed in rollers with tiny holes. Air is drawn into the film and forced into the holes as the film rolls down. In this way air bubbles are trapped between the layers of plastic film.

Benefits of using air bubble rolls for packaging and shipping 

Protects against bumps and bruises

When it comes to keeping items safe and secure during transit bubble wrap is a great material. 

Obstacles in various transport systems such as bumpy roads rough handling loading and unloading etc. 

The air bubbles provide products with flexible and soft cushioning providing a solid defence against damaging impacts. 

The thickness of the bubble wrap can be chosen to suit the type of product being shipped. Particularly fragile items can also be double or triple wrapped to provide a durable covering. 
 

Reusability

Many household items come in bubble wrap. However this does not mean that you should throw away the bubble wrap every time you buy something. You can use it to wrap other items you want to move in the future as long as you can still see the bubbles. 

Compared to other packaging materials it is a relatively environmentally friendly choice due to its reusability. 

 

Lightweight

Bubble wrap is the lightest of the many packaging materials available. It is an extremely lightweight packaging material for fragile goods as it is mainly made up of air and extra-light plastic. 

Cost-effective

When it comes to the cost of transporting bulk goods bubble wrap is particularly cost effective due to its ease of manufacture and lightweight properties. 

Flexible and adaptable

Due to the unique structure of the material (thin sheets of polyethylene with air bubbles) the sheets can be cut into any shape with scissors and can be used to wrap items of any size and shape. 

How do air bubble rolls protect products during shipping?

• Carefully wrap the item in packing paper before wrapping in bubble wrap. Use packing tape to secure the item.
• The bubble wrap has a flat side and a side with bubbles. Keep the bubble side in contact with the item when wrapping. The rough surface of the bubbles makes items easier to grip than the flat side. This will prevent your belongings from moving during transport. If the bubbles are wrapped correctly the flat side will be on the outside preventing the box from tearing.
• Use good bubble wrap to prevent damage to your valuables during moving or shipping. 

 

Eco-friendliness of air bubble rolls

Although bubble wrap was a breakthrough in the packaging industry and quickly became the most recognisable type of protective packaging in the world its use of non-biodegradable plastic materials means that it can have a negative impact on the environment.

Packaging and shipping fragile items with air bubble rolls

For best protection wrap your item with the bubbles facing inwards. For example to wrap a bowl place a sheet of plastic wrap on a flat surface with the bubbles facing up. Fold the sides inwards and place the bowl on top. The wrap should be sealed with tape.

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FAQs: Air Bubble Rolls

 

Q. What are air bubble rolls?

Ans. Two layers of LDPE film are rolled into an air bubble film roll. The air between the two layers provides excellent cushioning. Air bubble film rolls are available in a variety of lengths widths and thicknesses and are made from a material that is resistant to moisture and impact.

 

Q. What are air bubble rolls used for?

Ans. A transparent plastic packaging material known as bubble wrap is typically used to package fragile or easily breakable products. The air-filled hemispheres that protrude from the bubbles at regular intervals act as a cushion for fragile and easily breakable items. 

Fragile items: Fragile items include works of art such as paintings and figurines as well as valuable china glasses mirrors and vases. These are fragile and susceptible to damage. This is why bubble wrap is recommended as the best packaging film to protect them.

Sensitive items: Electrical and electronic equipment can be damaged if not properly protected because of their fragility. Even a slight drop can cause permanent damage. Again these items need to be protected from static electricity. These products can be protected from electrostatic discharge and will be safe even if dropped if wrapped in anti-static bubble wrap.

Personal items: Fragile keepsakes family heirlooms and priceless books that are dear to your heart are some of the sentimental items that everyone wants to pack with the utmost care when moving or storing. Consider bubble wrap as the most effective safe and hassle-free packaging solution.

Furniture: These days you can buy furniture online thanks to the advent of e-commerce. Online shops ensure that every item no matter how small arrives in perfect condition. They wrap things in bubble wrap to prevent damage. For example extremely fragile glass table tops glass cabinet doors and other glass furniture components are typically wrapped in multiple layers.

 

Q. Are air bubble rolls eco-friendly?

Ans. Although bubble wrap was a breakthrough in the packaging industry and quickly became the most recognisable type of protective packaging in the world its use of non-biodegradable plastic materials means that it can have a negative impact on the environment.

 

Q. Can air bubble rolls be used for e-commerce packaging?

Ans. When choosing packaging materials for your parcel be sure to use a polymailer bag that is appropriate for the products you are shipping. If necessary you can also use security bags bubble bags or bags with resealable tape.